More Textiles is one of the leading manufacturer and exporter of Hand-tufted rugs, shaping global home furnishing and décor trends from the heart of India’s textile hub. Our dedication to combining traditional textile craftsmanship with modern production efficiency has established us as a trusted supplier for wholesalers, retailers, and interior design firms worldwide.
If you are seeking durable, beautiful, and customizable floor coverings, the hand-tufted technique offers the perfect synergy of quality and cost-effectiveness.
The Hand-Tufted Rug: A Masterpiece of Textile Engineering
The Hand-Tufted process is a semi-manual method that allows for highly detailed, bespoke designs with a faster turnaround time than purely hand-knotted rugs. This unique balance is why hand-tufted area rugs are a cornerstone of the modern rug industry.
At More Textiles, every hand-tufted carpet is a product of meticulous planning and expert skill.
5 Key Steps in Our Manufacturing Process:
- Fiber Sourcing and Dyeing: The journey begins with selecting premium natural fibers, primarily high-grade wool (such as New Zealand or Indian wool) and sometimes luxurious viscose or bamboo silk. We utilize precision dyeing techniques to achieve vibrant, colorfast hues that meet exact textile standards.
- Primary Backing Preparation: The primary backing material (often cotton or a sturdy canvas fabric) is stretched taut onto a specialized vertical frame. The design, or pattern blueprint, is meticulously drawn onto this base.
- The Tufting Process: Our skilled artisans use a specialized, hand-operated tufting gun to punch loops of the dyed pile yarn through the backing fabric, following the design lines. This is where the magic happens, giving the rug its unique pile height and density.
- Locking the Structure: To ensure the tufts are permanently secured and the rug remains durable, a layer of latex adhesive (a low-VOC option for environmental responsibility) is applied to the reverse side. A final, robust secondary backing is then attached, providing stability and a clean finished textile edge.
- Shearing and Finishing: The rug is removed from the frame, and the surface is expertly sheared (trimmed) to a uniform height. For multi-level effects, our craftsmen perform hand-carving and embossing, adding texture and dimension to the woven textile surface. This crucial step elevates the rug from a product to a piece of home décor.
The More Textiles Advantage: Global Export and Quality
As a premier manufacturer and exporter based in Panipat, a key textile manufacturing hub, More Textiles operates on a vast scale to meet international demand for premium floor coverings.
🔑 Key Strengths that Define Us:
- Global Export Expertise: We specialize in bulk orders and custom production for international buyers, handling all aspects of textile logistics and ensuring timely delivery worldwide.
- Fiber Versatility: We work with an extensive range of textile materials—from natural wool carpets and jute rugs to synthetic polypropylene fibers—to fulfill diverse aesthetic and performance needs.
- Custom Design Excellence: Our facilities allow us to translate highly complex, large-format designs into flawless bespoke rugs, catering to specific demands of the hospitality sector and high-end residential projects.
- Sustainable Textile Solutions: We are committed to ethical production, focusing on sustainable raw materials and compliant manufacturing processes that adhere to global textile industry standards.
- More Textiles operates on a fundamental commitment to global textile standards and robust supply chain management. We understand that timely delivery and consistent quality are paramount for international wholesale and retail partners. Our extensive network in Panipat, the textile manufacturing hub, ensures reliable access to ethically sourced fibers and state-of-the-art production technology. By maintaining rigorous Quality Control (QC) checks at every step—from raw fiber dyeing to the final shearing and inspection of the woven carpet—we guarantee that every hand-tufted rug leaving our facility meets or exceeds the durability and safety specifications required by markets across North America, Europe, and Asia. This commitment makes us not just a manufacturer, but a reliable, end-to-end global supply partner for all premium floor coverings.
More Textiles doesn’t just create a floor covering; we engineer a durable, beautiful woven carpet that enhances any interior space.
2 thoughts on “Weaving Excellence: Why More Textiles is a Global Leader in Hand-Tufted Rug Manufacturing”